Do you require a way for disposing of chicken manure? Are you trying to find a way to develop your organic fertilizer project? But you have no previous experience of making organic fertilizer from chicken manure. Here, you can start with disc pelletizer fertilizer manufacturing. Usually, it can help you produce 1-6 tons of chicken poop fertilizer per hour. And it has characteristics of low investment, easy operation, less space occupation, etc. So it is an ideal choice for beginners who want to setup an chicken manure fertilizer plant. Then how to start disc granulator chicken manure fertilizer production? You can consider it from the following aspects:
What Do you Need to Do for Starting Chicken Manure Fertilizer Production?
Before starting chicken manure fertilizer manufacturing, you need to know what you should do for it. Generally, you need to pay attention to three items: materials, equipment selection and plant location.
What Do you Need to Do with Chicken Manure Before Granulation?
For high quality chicken manure fertilizer granules manufacturing, chicken waste disposal is essential. Before disc granulation, you may need to process chicken poop with steps as follows:
Separating Solid from Liquid
Generally, fresh chicken manure is a mixture of solid and liquid. So its moisture content usually is 70%-90%，which will affect aerobic fermentation of organic fertilizer. In this way, we recommend you process manure with dewatering equipment first. This fertilizer machine can help you reduce the moisture to 30%-40%.
Compost Chicken Waste
However, provided you have raw material which has a moisture content of 50%-60%，you can start fertilizer composting directly. It is a process of making use of high temperature to kill bad bacteria, pests eggs and grass seeds in chicken waste. In this process, it is important to control the temperature of material piles to 60°C-70°C. Here, it is advisable to use crawler windrow compost turner. It can not only supply oxygen to make temperature high enough to kill harmful things, but also dissipate excessive heat to prevent beneficial bacteria death.
Feeding Compost into Batching Hopper
Batching machine is widely used to control materials volume and ratio for chicken manure fertilizer production line. For capacity of 1-6 t/h, we recommend you our dynamic batching machine. Because it has multiple materials hoppers and we equip each hopper with a weighting scale. Therefore, it can feed various materials simultaneously according to required proportion.
Crushing Manure Compost
In general, chicken poop granulation effect is closely related to the particle size of compost material. The smaller the material particle size, the easier the fertilizer pellets making, the more beautiful the final granule appearance. This is the reason why you need to grind compost into fine powder before disc granulation. Here, you can use new type vertical shredder, which can process manure compost into powder without blocking.
Mixing Chicken Waste Composition Evenly
Moreover, in disc pelletizer chicken manure fertilizer production line, fertilizer mixer is also indispensable. It can blend various materials evenly, which is beneficial for ensuring the nutrient balance of every granule. In this fertilizer production project, double shaft horizontal blender is your best option.
Why Use Disc Pelletizer in Chicken Manure Fertilizer Making System？
Disc granulator is an excellent choice for chicken manure fertilizer manufacturing plant setup. There are three reasons.
The disc granulator mainly makes use of the high-speed rotation of the disc body and the friction of the blade to granulate chicken manure (this is the reason why it is known as pan granulator). So its final pellet product has higher hardness. This is beneficial for transport, storage and use.
According to local conditions, you may need to produce granular fertilizer with different sizes. How to control pan granulation pellet size? Adjusting the angle of the pan is an excellent choice. Sharper slope, smaller size; slower slope, bigger granules. But please remember that the disc angle must be kept between 40° and 60°. Otherwise, the powder fertilizer cannot form into particles.
As mentioned above, when you want to process 1-6 tons of chicken manure fertilizer granules, you need an organic fertilizer pelletizer with this capacity. Therefore, SXJZ-2000, SXJZ-2500,SXJZ-2800, SXJZ-3000 and SXJZ-3600 disc pelletizer, which can prepare 1-6 tons of pellets, are the best choices.
What Equipment is Commonly Used After Chicken Manure Disc Granulation?
